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A flexible circuit is a printed circuit board manufactured using substrate that is naturally flexible. Flex circuits are typically manufactured using a polyimide (Kapton) material and one to multiple layers of copper. Popular suppliers of flexible materials are DuPont and Panasonic (we typically stock both). A flexible printed circuit board material will bend without snapping. However, the copper will likely crack if the bend causes a crease. A flexible circuit shouldn't be confused with a very thin "semi-flexible" FR4 board. A thin (<10 mil) FR4 board will flex, but because FR4 is brittle, will eventually snap.
Flexible printed circuit boards are quite different than rigid boards:
There are three classifications of flexible PCBs:
There are many benefits to use a flexible printed circuit board in your application:
We provide Flexible and rigid-flex PCB fabrication in the USA and/or Offshore depending on your requirements.